We introduce ourselves as established Foundry and machine shop in the heart of an important and renowned township close to New Delhi, Faridabad. The unit is located on National Highway No. 2 and on main-railway trunk routes of Delhi Bombay and Delhi-Chennai. Being strata….fiscally located we are conveniently very well connected by railways and highways for easy transportation of our finished goods and also for inputs required for our products. We are an ISO certified company having ISO 9001-2008.

We started in 1980 and today we have grown to a production level of 10,000T of castings per annum. During this period there has been a steady addition of facilities to cater to mass production items and tailor made, one off items conforming to stringent national and international standards.

The Foundry manufactures Castings in Steel, S.G. Iron & Cast Iron up to 20T single piece. Molten capacity of foundry is 40.00 MT.

Molten steel is processed as per requirement through secondary metallurgy route of LRF /AOD.
We are also exporting machined castings to Europe, USA besides other Countries.

We are giving below a small profile of our unit to apprise you about our capabilities, alloys manufactured, customer profile etc.

• Grades Manufactured
• Carbon Steel, Alloy Steel Castings as per National and International grades.
• Stainless, Ferritic, Martensitic and Austenitic, Heat Resistant and Corrosion Resistant, High-Chrome Steel, etc.
• Spheroidal Graphitic Iron (S.G.Iron) all grades 900/2, 700/2, 500/7, 450/10, 400/15, 400/18 including sub-zero applications like GGG 40.3 and Japanese grades FCD.
• Cast Iron grades FG260, FG300, etc

Moulding Technique
We are presently producing castings by hand moulding using alpha set sand system. Apart from using wooden / aluminium patterns, thermocole patterns are also used for one time castings. We use softwares for making patterns. We are adopting full mould process for some castings.

The process control parameters are standardised and closely monitored in accordance with written process control procedures / work instructions.

Melting Process
We have a battery of Induction Furnaces of Steel Capacity 1.5 T, 4.0 T, 6.0 & 10.0 T .Chemistry of each heat is maintained as per specification. This is possible by having a strict control on the furnace inputs like scrap, alloys & de-oxidants etc. Scrap used is of selected grade and totally free from undesirable impurities.

Tapping and pouring temperatures are controlled as per parameters.
LRF (Laddle Refinning Furnace) of 20 T capacities.
A.O.D. (Argon Oxygen Decarburization) of 12 T capacities.

Heat-Treatment
We have our own facilities for annealing, normalising quenching and stress relieving. Process to be adopted will depend on the metal chemistry and physical properties desired. The specified heat treatment cycle parameters are monitored and controlled through computer for every cycle of heat treatment.

Shot Blasting
We have good facility for shot blasting for castings.

Design & Engineering -
Bhupendra Steels has a setup for tool designing facilities i.e. latest CAD/CAM and Analysis software, Unigraphics NX-5, Auto CAD 2000 and Auto CAD Mechanical 2006 at Plot No. 146, Sector 24, and Faridabad.

The company has a good setup of CNC & conventional machining centres for machining of casting along with Design & Engineering also. The detail of the same is enclosed as annexure – IV.

Quality System
Quality System is maintained as per ISO 9001: 2008.

 

Plant Facilities
For you guidance, we enclose a list of Plant & Machinery, machining and Testing facilities.

Customer Profile
Our current ranges of products are used in Rolling Mill, Railways, Press Tool Industry for their Dies and Tooling of Automotive Components, Mineral processing, Power, Earth Moving Machinery, Machine Tool components, Engineering Industry, Chemical, Electrical and Automobile Sector.

We assure high quality, timely delivery and competitive prices.

Assuring you our best co-operation and services, always   

PLANT & MACHINERY	Annexure - I
Steel Melting Shop
Induction Furnace Melting Capacity 10.0 M.T.	2 Nos.
Induction Furnace Melting Capacity 6.0 M.T.	1 No.
Induction Furnace Melting Capacity 4.0 M.T.	2 Nos.
Induction Furnace Melting Capacity 1.5 M.T.	1 No.
LRF (Laddle Refining Furnace) Capacity 20 M.T.	1 No.
A.O.D. (Argon Oxygen Decarburization) Capacity 12.0 M.T.	1 No.
Moulding Line
Omega Articulated Continuous Sand Mixer Capacity 20 M.T. Per Hr	1 No.
Omega Articulated Continuous Sand Mixer Capacity 10 M.T. Per Hr.	1 No.
Omega Sand Re-claimation Plant       Capacity 6 M.T. Per Hr.	1 No.
Sand Mixtures	6 Nos.
Sand Dryer	2 Nos.
Sand Handling Plant	2 Nos.
Fettling Line
Swing Grinders	8 Nos.
Pneumatic Chippers	15 Nos.
Welding Sets	8 Nos.
Electric Hand Grinders	10 Nos.
Flexible Shaft Grinders	10 Nos.
Pneumatic Hand Grinders	5 Nos
Gauging Set	2 Nos
Heat Treatment Shop
Normalized / Annealing Furnace with time / temperature controller & recorder along with Computerized Data Scanner
6 M x 8M x 3.0 M	1 No
4 M x 4M x 2.5 M	1 No
3 M x 3M x 1.5 M	1 No
Quenching Tank 6 M x 6 M x 3 M	1 No
Shot Blasting Room
Capacity to accommodated heavy castings 5 M x 5 M x 1.5 M	1 No
Material Handling
Mobile Crane	1 No
Over Head Cranes of Varying Capacity 3 M.T. to 50 M.T.	20 Nos
Rolling Mill
Rolling Capacity 60 M.T. per day with following Sizes - Round       Ø 28 mm         to         Ø100 mm Flat      50x5 mm         to         150x32 mm	1 No
TESTING FACILITIES	Annexure - II
Mechanical Testing -
Universal Testing Machine (Capacity 40 M.T.)                                        Impact Testing Machine                                                                           Rockwell Hardness Tester (Bench Type)                                     . Brinell Hardness Tester (Bench Type)                                          Metal Hardness Tester (Portable)                                                 Jominy End Quench Testing Machine                                          Disc Polisher                                                                                 Pyrometer Disappearing Filament Type                                        Digital Pyrometer Immersion Type                                               Carl Zeiss Microscope with Image Analyzer        Olympus Microscope with Image Analyzer Rapid Moisture Tester – Sand Testing                                         Sieve Analyser                                                                              Core Hardness Tester for Cores                                                    Green Strength Tester for Mould                                                 Sand Universal Testing Machine                                                  Clay Determining Apparatus                                                        Permeability Tester                                                                       Immersion Pyrometer for Metal Temperature Inspection. Alco meter
NDT Testing -
Magnetic Particle Inspection (Surface Cracks Detection). Ultrasonic Flaw Detector                                                              Dye Penetrant Testing (DPT) Radiography (Outsourced)
Chemical Testing – (NABL Approved Lab)
Chemical Testing Laboratory (Wet Method) ARL Make Spectrometer          Lecco Make Spectrometer
CUSTOMER PROFILE	Annexure - III
M/s. Bharat Heavy Electricals Limited M/s. Siemens VAI Clecim M/s. Metso Minerals M/s. Tata Motors Limited M/s. National Engineering Industries Limited M/s. Bhartia Industries Limited M/s. V A Tech Escher Wyss Flovel Private Limited M/s. CMI FPE Limited M/s. Suzlon Energy Limited M/s. Larsen & Toubro Limited M/s Sandvik Asia Limited M/s BHP Infrastructure (P) Limited M/s Alstom Projects India Limited
MACHINING FACILITIES	Annexure - IV
DESIGN & ENGINEERING -
Latest CAD/CAM and Analysis software, Unigraphics NX-5, Auto CAD 2000 & Auto CAD Mechanical 2006.
A) MACHINE SHOP -
CNC Vertical Machining Center With 40 Tool ATC and Horizontal Attachment	X = 3200         Y = 2000         Z = 900  Table 3000x1800 MM, Max. Load 10 M.T.   `
CNC Vertical Machining Centre With 40 Tool ATC and Horizontal Attachment	X = 3200         Y = 2750         Z = 1300 Table Size 3000 x 2050 MM, Max. Load 10 M.T.
CNC Vertical Machining Centre	X = 3200         Y = 2000         Z = 1300 Table Size 2200X 1500 MM,  Max. Load 8 M.T.
CNC Vertical Machining Centre With 12 Tool ATC.	X = 2000         Y = 1400         Z = 700 Table Size 2250X 1400 MM, Max. Load 8 M.T
CNC Vertical Machining Centre	X = 4000         Y = 2000         Z = 1300
CNC Horizontal Machining Center With 40 tool ATC.	X=1000           Y=1000           Z=800 Table Size 800X 800 MM, Max. Load 600 Kg.
Plano Miller, Double Head	X = 4000         Y = 2000         Z = 1600 Cross Rail 4x1.6x1.1M, Max. Load 16 M.T.
Plano Miller, Double Head	X = 4500         Y = 1300         Z = 1200
i) Horizontal Floor Boring Machine ii) Horizontal Floor Boring Machine iii) Horizontal Floor Boring Machine	X = 5500         Y = 1300         Table 2000x2000MM X = 5500         Y = 1300         Table 2000x2000MM X = 5500         Y = 1300         Table 2000x2000MM
Vertical Turret Lathe
i) Swing Ø       -           2850    Admit Height  -           2000 MM	1 No.
ii) Swing Ø      -           2100    Admit Height  -           1600 MM	1 No.
iii) Swing Ø     -           1700    Admit Height  -           2000 MM	1 No.
iv) Swing Ø     -           1400    Admit Height  -           1200 MM	3 Nos.
v) Swing Ø      -           1000    Admit Height  -           900 MM	2 Nos.
vi) Swing Ø     -           800      Admit Height  -           900 MM	2 Nos.
Under Installation –
vii) Swing Ø    -           6800    Admit Height  -           3500 MM        -	1 No.
B) PRESS SHOP -
Power Press 500 Ton Bed Size Cushion Shut Height Slide Adjustment Stroke Length 2800 x 1800 MM 200 T 850 MM 350 MM 450 MM Power Press 500 Ton Bed Size Cushion Shut Height Slide Adjustment Stroke Length 3000 x 1500 MM 200 T 875 MM 350 MM 450 MM Power Press 400 Ton Bed Size Cushion Shut Height Slide Adjustment Stroke Length 2500 x 1600 MM 50 Ton 850 MM 350 MM 450 MM INSPECTION FACILITIES - Surface Plates Height Gauge Venire Calipers up to 2.0 Meters Micrometers up to 400 MM Boring Tools up to 250 MM Bore Gauge Ø40mm to Ø 100mm       and all other supporting items are also available